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    PLC Analog Input Conversion Formula

       (0 reviews)

    leikang

    For any unit conversion on any PLC, you can use four function math with the following for PLC Analog Input Conversion Formula, which assumes integer math, as follows :

    PLC Conversion Formula

    30-1.png

    Formulas:

    EU = ((EUSpan x (DATA – DataOffset))/DataSpan) + EUOffset

    ProcessValue = EU / FACTOR

    DataOffset = Data in input register at 4 mA (or zero analog signal of whatever range – for example 0 VDC on a 0-10 VDC transmitter)

    DataSPan = Data at 20 mA – Data @ 4 mA

    FACTOR = arbitrary factor (multiple of 10) needed to get proper resolution and accuracy

    EU = Engineering Units x FACTOR

    EUOffset = Engineering Units @ 4 mA x FACTOR

    EUSpan = (Engineering Units @ 20 mA – Engineering Units @ 4 mA) x FACTOR

    DATA = Actual data reading in input register

    For Example,

    A Pressure transmitter of range 0 to 60 psig is connected to an PLC analog input card. The PLC Analog input card raw count starting from 6240 for 4mA and 31208 for 20mA. PLC reading 18975 raw counts and calculate equivalent pressure transmitter reading.

    Note: PLC raw counts may vary from system to system.

    0-60 psig from 4-20 mA with resolution of 0.1 psig:

    FACTOR = 10

    Data @ 4 mA = 6240

    Data @ 20 mA = 31208

    DataOffset = 6240

    DataSpan = 31208 – 6240 = 24968

    EUOffset = 0 x 10 = 0

    EUSpan = (60 – 0) x 10 = 600

    DATA = 18975

    EU = ((EUSpan x (DATA – DataOffset))/DataSpan) + EUOffset

    EU = ((600 x (18975 – 6240)) / 24968) + 0 = 306

    ProcessValue = EU / FACTOR

    Process Value = 306 / 10 = 30.6 psig

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